Flexo Printing Issues

Flexographic printing, often called flexo printing, is one of the most versatile and widely used printing methods in the packaging industry. From food packaging and labels to corrugated boxes and flexible films, flexography delivers high-speed production, consistent quality, and adaptability across a wide range of substrates.

At Crystal Clear Technology Company (CCTC), we specialize in advancing flexographic printing with sustainable water-based ink solutions. As brands and printers move toward eco-friendly practices, water-based inks have become the standard choice for reducing VOC emissions while maintaining excellent print performance.

However, like all printing technologies, flexographic printing comes with its own set of challenges. When using water-based inks, printers may encounter certain issues that can affect efficiency and print quality. Understanding these challenges is the first step toward achieving cleaner, sharper, and more consistent results.

In the following sections, we’ll explore the most common flexographic printing issues with water-based inks, explain their root causes, and provide professional solutions that help printers optimize production while maintaining sustainability.